Additive Manufacturing
Rapid, Reliable, and Customized Spare Parts
On-Demand
Production
Produce parts exactly when you need them.
Complex Geometry
Create intricate designs that traditional manufacturing can't.
Reduced Lead Times
Accelerate maintenance and repair processes.
Material Optimization
Utilize the right materials for the job.
Comprehensive Engineering Services for Industrial Excellence
A key tool in JSSB operations is the EOS M 290 metal 3D printer, a high-performance machine with a build volume of 250 x 250 x 325 mm, capable of scanning at speeds of up to 7.0 meters per second using a 400 W Yb-fiber laser. This advanced equipment underscores JSSB's commitment to leveraging cutting-edge technology to meet the needs of their focus customers.
Fuel Nozzle Optimization for ExxonMobil via Additive Manufacturing
This project focuses on optimizing the fuel nozzle for gas turbine applications using additive manufacturing. The redesign process includes refining the nozzle geometry to improve manufacturability and performance.
Key improvements include:
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Material Selection: HX alloy, with Inconel suggested for sample printing.
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Optimized Design: Enhanced support structures for overhangs, reducing print failures.
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Precision Enhancements: Smaller hole sizes, with post-processing via machining and drilling to ensure exact dimensions.
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Flow Path Optimization: Improved internal flow design for better efficiency.
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Manufactured using the EOS M290 machine, featuring a 400W Yb-fiber laser, 100-micron focus diameter, and a build volume of 250mm x 250mm x 325mm.
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This optimization ensures better performance, reduced material waste, and enhanced production efficiency for gas turbine components.
